City Of İzmir Ataturk "Mask" Project

Defne Mühendislik Ltd. Şti. is an engineering firm , providing services  about project design product development, 3 dimensional optical scanning,reverse engineering, quality kontrol, and prototype fabrication.  Engineering design supports , given in all steps of engineering  from concept design to mass-production.as needed by customer,enable customers  to provide more quality , innovative products to the market faster.
Sedat Ustundag construction firm  required engineering service for the Statue of Ataturk  to be made 40 meter high  in the Buca district of  IZMIR.Getting hold of helping chance of making mask of the Ataturk ,founder of the Turkish Republic, at this magnitude filled us with pride. Project was about  providing  engineering configuration for larger scale of model made by sculptor

START OF PROJECT

20 YTL worth of Ataturk portrait was chosen as a Concept for the  40 meter high Ataturk Mask.  
Statue work  made from  clay model   by Sculpter  Harun Atalayman  well-received by the project owners  who are the  Municipal  authorities of Buca, and the decision is made to  proceed with the project taking this work  as a base.

Project;  turned over to Defne Muhendıslık , after making a copy of statue finalized  by Harun Atalayman  from  an epoxy mold for the measurement  and engineering works , to transfer this copy into the computer environment with optical scanning  method.

 

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Picture 1 : Preparing  model ,made from clay; by the sculpture Harun Atalayman

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Picture 2 :  last retouchings  of clay model

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Picture 3 : sample model obtained from epoxy mould

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Picture 4:  model prepared for 3 dimensional measurement

Engineering works to be completed  in 4 main stages described as follows:
  1. Transferring the form of model ,prepared in size of 1 meter, into the computer environment,
  2. Capturing the form on the computer model  and  generating getting datas necessary for the structural analysis,
  3. Determining the location of the new model and generating the plan layout  of the hill with previously obtained datas,
  4. Making necessary adjustments to fill the surroundings of the  statue with the natural rock  and transferring the natural rock forms in to the computer environment  depending up on the positioning on the hill,

1. Transferring the model intothe computer environment

Sample pattern taken from hand made model transferred in to the computer environment with the help of Breuckmann opto-TOP HE system. After choosing  proper camera for a prepared model  size of1 meter and  viewing area ,3 dimensional measurement of the prepared model was made   
in away that having  all geometric details but  eliminating the small mistakes  caused by handmade fabrication  . At the end of this measurement;  scan data which is named  point cloud, prepared  in the STL format.These datas will  constitute a base for other phases like scaling, generating form, determining structural  elements.

 

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Picture 5: Point Cloud

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Picture 6 :  STL data

2. Datas necessary for the structural analysis as well as capturing form

Measurements  ,obtained as a result of  optical  scanning , enlarged  for 4m and 40 m  models.On the CAD data; Cross-sections extracted at the radial and polar  axis . These cross-sections and contact   points  generates net structure  which was used  for identifying the form of statue and designing the main guidelines of the carcass structure inside the statue. Technic drawings of  these cross-sections and necessary measurements  prepared  and extracted  as reference datas   for the statue(s)  to be made. Cross-section profiles were extracted in 1 meter intervals not deviate from accepted design and to look like exactly the model of Ataturk when the construction started. These sections  were taken as templates and  the profiles ,used in the structure ,produced acording to these templates.

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Picture 7:  Generated Net  Structure on CAD data

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Picture 8: 3d data of generated net structure

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Picture 9:  Details of  net structure.

Obtained  net structure  was prepared to be used for  identifying large scale form as well as the static analysis of the carcass structure. Mr. Prof. Dr. Hikmet Aydın  calculated  the material to be used  on the statue ( structural tests completed ), profiles types , thickness  and  a carrier system design by using this net structer.

3.  Defining the location of new model  with hill  datas , generating hill layout plan

Measurements  about  the location  where  the statue will be  placed were obtained  during the creation of clay model. These measurements  were the datas of the hillside from the base of the statue to the hill top ,taken with laser  pointer Datas between the ground where base will sit and the hill points  were combined  with the datas obtained from clay model. Best suitable place was identified on the base ground.

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Picture 10:  hill data where statue will be located

 

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Picture 11:  Area where the measurements were taken

 

 

According to these datas ; Portrait part which will  compose the main figure positioned as scaled by  taking  account of  the base which is placed at the below and total hight

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Picture 12: 3 dimensional  positioning

4. Integrating  naturel rock views  and  the surrounding of the statue in harmony with environment .

Distance between the statue and the hill has to be completed statically as well as visually and integrated with the environment of whereabout. Additional work was done by sculptor to add naturel rocks on to existing model to fill the gaps. Also this model  transfered in to computer environment by taking measurements.With this preparatory work; it was tried to foresee that how much  of the naturel rocks would be used as seen on location  and  what kind of construction is necessary  to associate with the hill.

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Picture 13: Additional naturel nock work

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Picture 14: Naturel rock placement plan

Mask , completed   at Caldıran  district  of Izmir Buca Municipal,  astounds  those who see it with all it’s magnificence. To understand the  size of this monument from the photos, you can look at the people who are about the height of  average 1,75m  standing  next to the mask of the Ataturk  in picture 15. An Appeal for the monument has been made to the Guiness records  to be registered as of greatest mask.

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As Defne Muhendislik  we are proud of making  a contribution to this project.As long as this statue  made  in memory of  great leader Ataturk , standing  it will continue to be the source of pride of our country as well as our firm.

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Best regards

 

HABERLER

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